CIS-25 ALC

Aviation Test System

CIS-25 ALC

AE Techron’s CIS-25 ALC test system is an enhanced version of our traditional CIS-25 test kit with added Automated Level Control (ALC). This creates a closed-loop control system that measures output and adjusts gain dynamically, improving accuracy and efficiency in ripple testing. For DO-160 Section 18, this can save hours of manual adjusting.

In DO 160, Section 18 test setups, coupling transformers act as bandpass devices, crucial in signal transmission within 100Hz to 150kHz frequency range. For ripple tests in that range, the transformer is not always operating in its ideal 2:1 step-down region.

Traditionally, users have to manually measure and adjust amplifier gain at each test frequency to ensure the imposed ripple meets the required standards. This is a time-consuming and operator-dependent process that can add hours to Sec. 18 or MIL-STD 461 (CS101) testing.

To support your setup and ensure accurate testing, the CIS-25 ALC Test System includes two hours of expert consulting with EMC specialist Patrick G. Andre, who can assist with system configuration, test execution, and interpretation of standards. Also included with the kit are three coupling transformers (T1000, T2004, and T3700), CR600 Chattering Relay, and all necessary cables and connectors.

Key Benefits of ALC Technology:

  • Voltage sense performed on secondary side of coupling transformers
  • Active impedance sensing prevents over-testing
  • Fully automated amplitude determination – no manual tuning required

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OVERVIEW

System Features:

  • Automated Level Control (ALC) for testing to DO-160 Section 18
  • Easy to modify existing tests or build new test sequences
  • Operate as a free-standing system using the included monitor, keyboard and mouse, or control via LAN
  • Can function as a controller or node in a larger test system via built-in LAN and GPIO controls
  • TAA compliant option available

For Testing to These Requirements:

  • DO-160 Section 16 (all tests 14VDC and 24VDC levels)
  • DO-160 Section 18
  • DO-160 Section 19
  • Airbus ABD0100.1.8
  • MIL STD 461 (CS101)

SPECIFICATIONS

Key Performance Capabilities

  • Operation: 4-quadrant, bi-polar operation
  • Output Rise Time: <30 µS
  • Remote Control: GPIO,  LAN
  • Cooling: Internal forced-air fans
  • Protection: Over/under voltage, over current, over temperature
  • Trigger: Automatic repeat, manual trigger, external trigger via GPIO or LAN
 
 

Input

  • Signal In: Unbalanced BNC connector
  • LAN: Ethernet connector
 

Output

  • DUT Supply +/-: High-current connectors
  • Signal Output: BNC connector
  • LAN: Ethernet connector
 

Waveforms

  • Sine wave sweep
  • Ripple (cranking)
  • DC source
  • Triangle wave
  • Square wave
  • Sawtooth wave
 

Control Functions

  • Trigger
  • Fixed loop
  • Variable loop
  • Template playback
  • GPIO output
  • LAN output
 

Operating Environment

  • Temperature: 10°C to 50°C (50°F to 122°F), Maximum Output Power de-rated above 30°C (86°F)
  • Humidity: 70% or less, non-condensing
  • Atmospheric Pressure: 86 kPa (860 mbar) to 106 kPa (1,060 mbar)
TEST SYSTEM COMPONENTS

 T1000 Transformer - Right Angle View

T1000 Transformer

  • Magnetic Field Susceptibility Transformer: For testing to DO-160 Section 19 and Boeing D6-16050-5 Section 7.2
  • Primary: 200 Vp maximum input
  • Secondary: 20.0 Vp maximum output
  • Dielectric Test: 1200 VDC
 

 

T2004 Transformer (installed inside cabinet)

  • Low-Frequency Conducted Susceptibility Transformer: For testing to DO-160 Section 16 and 18
  • Transformer DC Resistance:
  • Primary: 0.035 ohms
  • Secondary: 0.0064 ohms
  • Dielectric Test: 2000 VDC primary to secondary

 

 T3700 Transformer - Left Angle View

T3700 Transformer

  • Electric Field Susceptibility Transformer: For testing to DO-160 Section 19 and Boeing D6-16050-5 Section 7.2
  • Primary: 100 VRMS maximum or 1 ARMS, maximum
  • Secondary: 3700 VRMS maximum output
  • Dielectric Test:
  • Primary to Case: 5 kVDC
  • Secondary to Case: 5 kVDC
 

Chattering Relay

  • CR 600 Chattering Relay Accessory: For testing to DO-160 Section 19.3.5
  • Coil Voltage: 24 VDC
  • Coil Current: 84 mA
  • Contact Rating: 30A
  • Typical Pulse Voltage: >700 Vpp
  • Connectors:
    • Amplifier: Dual binding posts
    • Radiating Loop: Dual binding posts
    • Oscilloscope: Dual turret connectors
  • Dimensions (HxWXD): 3.25 x 6.25 x 7.25 in. (8.3 x 15.9 x 18.4 cm)
  • Weight: 1.5 lbs. (0.68 kg)
 

Expert Consulting

  • Patrick G. Andre, Electromagnetic Compatibility Specialist
  • Supplying the highest-quality engineering possible in electromagnetic compatibility design, test techniques, and informative training.
  • Specializing in aerospace and military applications, highly skilled in troubleshooting as well as problem resolution, with an eye on cost and manufacturability.
 

Accessories

  • Includes monitor, keyboard, and mouse.
  • Includes all required cables and connectors for performing DO 160 testing for Sections 18 and 19.

STANDARDS TESTING LIST

AVIATION STANDARDS

  • Airbus ABD0100.1.8 Issue E
  • Airbus ABD0100 1.8.1 Issue C
  • Boeing-D6-36440E
  • DO160G Section 16 (all tests 14VDC and 24VDC levels)
  • DO160G Section 18
  • DO160G Section 19
  • MIL STD 461G
  • MIL STD 1275E
  • IEC 61000 4-19
Complete Test Standards Library

DOCUMENTS / DOWNLOADS

CIS-25 ALC Datasheet 3110A Help Manual  
 

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