DSR 425
Aviation Test System
DSR 425
AE Techron’s DSR 425 is a comprehensive AC, DC, and mixed-mode (AC + DC) test system designed to meet a wide range of civil, commercial, and military aviation standards. The DSR 425 comes preprogrammed with an extensive library of standard tests. Users can easily modify existing tests or create new ones to accommodate over-testing or non-standard requirements.
It provides full compliance with:
- RTCA DO-160Â Sections 16, 18, and 19
- MIL-STD-704 Sections 1–8
- MIL-STD-461 (CS101)
System Features:
- Easy to modify existing tests or build new test sequences
- Operate as a free-standing system using the included monitor, keyboard and mouse, or control via LAN
- Can function as a controller or node in a larger test system via built-in LAN and GPIO controls
- All models of the DSR 400 Family are 4-quadrant
- Models up to 160ADC continuous output current available
- TAA compliant option available

OVERVIEW
Included with the system are all necessary components for Electric Field, Magnetic Field, and Induced Spike testing, such as coupling transformers, cables, and chattering relay. System power is supplied by AE Techron’s rugged, high-performance amplifiers, engineered to deliver up to 5× rated power for up to 200 ms—ideal for surge and inrush current testing.
To support your setup and ensure accurate testing, the DSR 425 Test System includes two hours of expert consulting with EMC specialist Patrick G. Andre, who can assist with system configuration, test execution, and interpretation of standards.
Key Performance Capabilities:
- 4-Quadrant
- ±425VDC, 360VAC, up to 160A
- DC to 150 kHz bandwidth
- 3mΩ DC Source Impedance
SPECIFICATIONS
Key Performance Capabilities
- Operation:Â 4-quadrant, bi-polar operation
- Output Rise Time: <30 µS
- Remote Control: GPIO,  LAN
- Cooling:Â Internal forced-air fans
- Protection:Â Over/under voltage, over current, over temperature
- Trigger: Automatic repeat, manual trigger, external trigger via GPIO or LAN
Input
- Signal In: Unbalanced BNC connector
- LAN: Ethernet connector
Output
- DUT Supply +/-: High-current connectors
- Signal Output: BNC connector
- LAN: Ethernet connector
Waveforms
- Sine wave sweep
- Ripple (cranking)
- DC source
- Triangle wave
- Square wave
- Sawtooth wave
Control Functions
- Trigger
- Fixed loop
- Variable loop
- Template playback
- GPIO output
- LAN output
Operating Environment
- Temperature: 10°C to 50°C (50°F to 122°F), Maximum Output Power de-rated above 30°C (86°F)
- Humidity: 70% or less, non-condensing
- Atmospheric Pressure: 86 kPa (860 mbar) to 106 kPa (1,060 mbar)
TEST SYSTEM COMPONENTS
 
T1000 Transformer
- Magnetic Field Susceptibility Transformer: For testing to DO-160 Section 19 and Boeing D6-16050-5 Section 7.2
- Primary: 200 Vp maximum input
- Secondary: 20.0 Vp maximum output
- Dielectric Test: 1200 VDC
 
T2004 Transformer (installed inside cabinet)
- Low-Frequency Conducted Susceptibility Transformer:Â For testing to DO-160 Section 16 and 18
- Transformer DC Resistance:
- Primary: 0.035 ohms
- Secondary: 0.0064 ohms
- Dielectric Test: 2000 VDC primary to secondary
 
T3700 Transformer
- Electric Field Susceptibility Transformer: For testing to DO-160 Section 19 and Boeing D6-16050-5 Section 7.2
- Primary: 100 VRMSÂ maximum or 1 ARMS, maximum
- Secondary: 3700 VRMS maximum output
- Dielectric Test:
- Primary to Case: 5 kVDC
- Secondary to Case: 5 kVDC
Chattering Relay
- CR 600 Chattering Relay Accessory:Â For testing to DO-160 Section 19.3.5
- Coil Voltage:Â 24 VDC
- Coil Current:Â 84 mA
- Contact Rating:Â 30A
- Typical Pulse Voltage:Â >700 Vpp
- Connectors:
- Amplifier: Dual binding posts
- Radiating Loop: Dual binding posts
- Oscilloscope: Dual turret connectors
- Dimensions (HxWXD):Â 3.25 x 6.25 x 7.25 in. (8.3 x 15.9 x 18.4 cm)
- Weight:Â 1.5 lbs. (0.68 kg)
Expert Consulting
- Patrick G. Andre, Electromagnetic Compatibility Specialist
- Supplying the highest-quality engineering possible in electromagnetic compatibility design, test techniques, and informative training.
- Specializing in aerospace and military applications, highly skilled in troubleshooting as well as problem resolution, with an eye on cost and manufacturability.
Accessories
- Includes monitor, keyboard, and mouse.
- Includes all required cables and connectors for performing DO 160 testing for Sections 18 and 19.
STANDARDS TESTING LIST
AVIATION STANDARDS – Full Compliance
DO160G Section 16
DO160G Section 18
DO160G Section 19
MIL STD 704F Sections 1-8
MIL STD 461G (CS101)



















































